Electrolytic and Chemical Cells Archives

Oxidation and Reduction in Chemical Cells

December 1, 2020December 1, 2020 by Veerendra

Oxidation and Reduction in Chemical Cells

- In a simple voltaic cell, two different metals are in contact with an electrolyte.
- The more electropositive metal will become the negative terminal while the less electropositive metal will become the positive terminal.

The chemical change that takes place at each electrode is actually a half-reaction of a redox reaction. As a result of the redox reaction, a flow of electrons or an electric current is produced.
The set-up of a simple voltaic cell may also include a salt bridge or a porous pot. The salt bridge or porous pot separates the half-reactions while completing the circuit by allowing the movement of ions to take place.
Figure compares and contrasts the redox reactions in electrolytic and chemical cells.

Oxidation and Reduction in Chemical Cells 3

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Oxidation and Reduction in Chemical Cells Experiment

Aim: To investigate the oxidation and reduction in chemical cells.
Materials: 1 mol dm^-3 copper(II) sulphate solution, 1 mol dm^-3 zinc sulphate solution, copper strip, zinc strip, sandpaper.
Apparatus: Porous pot, voltmeter, connecting wires with crocodile clips, beaker.
Procedure:

Zinc sulphate solution is poured into a porous pot until three quarters full.
The porous pot is placed in a beaker.
Copper(II) sulphate solution is poured into the beaker until its level is the same as that of the solution in the porous pot.
A strip of copper and a strip of zinc are cleaned with sandpaper.
The two strips are connected as shown in Figure.
The set-up of the apparatus is left aside for 20 minutes. Any changes are observed.

Observations:

The voltmeter shows a reading.
The deflection of the indicator of the voltmeter indicates that electric current flows from the copper strip to the zinc strip.
The intensity of the blue colour of the copper(II) sulphate solution decreases with time.
Brown solid is deposited on the copper strip.
The zinc strip becomes thinner.

Discussion:

Since electric current flows from the copper strip to the zinc strip, it is inferred that electrons flow from the zinc strip to the copper strip.
Note: Conventionally, electrons flow in the opposite direction of electric current.
This means that the zinc strip becomes the negative terminal while the copper strip becomes the positive terminal.
(a) Zinc is more electropositive than copper. In other words, zinc can lose its electrons more readily than copper.
(b) Therefore, zinc acts as the reducing agent, losing electrons to form zinc ions, Zn²⁺. This explains why the zinc strip becomes thinner.

(c) The accumulated electrons cause the zinc strip to become the negative terminal.
(d) By losing its electrons, zinc undergoes oxidation. Thus, the zinc strip also serves as the anode.
The accumulated electrons then flow out of the zinc strip through the connecting wires to the copper strip. This makes the copper strip the positive terminal.
At the positive terminal, copper(II) ions, Cu²⁺ from the electrolyte act as the oxidising agent by accepting the electrons. By doing so, Cu²⁺ ions are reduced to metallic copper.
As reduction occurs at the copper strip, the copper strip is said to serve as the cathode.
(a) Due to the decrease in the amount of Cu²⁺ions in the solution, the intensity of the blue colour of the copper(II) sulphate solution slowly decreases.
(b) Metallic copper that is produced forms a brown layer around the strip.
In this chemical cell, electrons flow from zinc, the reducing agent at the anode or negative terminal, to Cu²⁺ ions, the oxidising agent at the cathode or positive terminal.

Conclusion:
In a chemical cell, oxidation occurs at the anode (negative terminal) while reduction occurs at the cathode (positive terminal).

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Oxidation and Reduction in Electrolytic Cells

December 1, 2020December 1, 2020 by Veerendra

Oxidation and Reduction in Electrolytic Cells

In an electrolytic cell, an electric current is passed through an electrolyte using electrodes.
The electrolyte may be a molten ionic compound or an aqueous solution containing ions.
The electrodes are usually inert conductors such as platinum or carbon. Sometimes active electrodes such as copper are used.
During electrolysis, the electrolyte undergoes chemical changes at the electrodes. The chemical change at each electrode is actually a half-reaction of a redox reaction.
The following table shows the oxidation and reduction in a few other electrolytic cells.

Oxidation and Reduction in Electrolytic Cells 1

In all electrolytic cells, electrons flow from the reducing agent at the anode to the oxidising agent at the cathode.
The reducing agent loses electrons and undergoes oxidation at the anode.
On the other hand, the oxidising agent gains electrons and undergoes reduction at the cathode.

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Oxidation and Reduction in Electrolytic Cells Experiment

Aim: To investigate the oxidation and reduction in electrolytic cells.
Materials: Solid lead(II) bromide, 1 mol dm^-3 potassium iodide solution, 1% starch solution, sandpaper, wooden
Apparatus: Crucible, cardboard, battery, connecting wires with crocodile clips, tripod stand, Bunsen burner, pipe-clay triangle, electrolytic cell, carbon electrodes, switch, ammeter, small test tubes, beaker, tongs.
Procedure:
A. Electrolytic cell involving molten electrolyte

A crucible is half-filled with solid lead(II) bromide.
The apparatus is set up as shown in Figure.
The solid lead(II) bromide is heated until it is completely melted.
The switch is turned on to allow electricity to pass through the molten lead(II) bromide for about 20 minutes. Any changes are observed.
After 20 minutes, the switch is turned off and both electrodes are taken out from the electrolyte. The molten electrolyte is carefully poured into a beaker using tongs. The product left at the bottom of the crucible is observed.

B. Electrolytic cell involving aqueous electrolyte

An electrolytic cell is half-filled with 0.5 mol dm^-3 potassium iodide solution.
The apparatus is set up as shown in Figure.
The switch is turned on to allow electricity to pass through the electrolyte for 15 minutes. Any changes at the anode and cathode are observed.
The product at the anode is tested with 1 % starch solution while the gas collected at the cathode is tested with a lighted wooden splinter.

Results:
A. Electrolytic cell involving molten electrolyte

Electrode	Observation	Inference
Anode	A brown gas with a pungent and choking smell is released.	Bromine gas is released.
Cathode	A shiny grey globule is found at the bottom of the crucible.	Lead is produced.

B. Electrolytic cell involving aqueous electrolyte

Electrode	Observation	Inference
Anode	The solution in the test tube turns from colourless to brown. It gives a dark blue colouration when tested with starch solution.	Iodine is produced.
Cathode	Gas bubbles are released. A colourless gas which burns with a ‘pop’ sound is produced.	Hydrogen gas is produced.

Discussion:

In the electrolysis of molten lead(II) bromide:
(a) Molten lead(II) bromide contains lead(II) ions, Pb²⁺ and bromide ions, Br^–.
(b) Pb²⁺ ions move to the cathode while Br^– ions move to the anode.
(c) At the anode, Br^– ions act as the reducing agent, losing electrons to become bromine molecules. Thus, Br^– ions undergo oxidation.

At the cathode, Pb²⁺ ions act as the oxidising agent, accepting electrons to become metallic lead. Thus, Pb²⁺ ions undergo reduction.

(d) Hence, electrons are transferred from Br^– ions, the reducing agent, at the anode to Pb²⁺ ions, the oxidising agent, at the cathode.
(e) The overall equation is as follows.
In the electrolysis of potassium iodide solution:
(a) Potassium iodide solution contains hydrogen ions, H⁺, potassium ions, K⁺, hydroxide ions, OH^– and iodide ions, I^–.
(b) H⁺ ions and K⁺ ions move to the cathode while OH^– ions and I^– ions move to the anode.
(c) At the anode, I^– ions are selectively discharged because of their high concentration in the electrolyte. I^– ions act as the reducing agent, losing electrons to become iodine molecules. In other words, I ions undergo oxidation.

(d) At the cathode, H⁺ ions are selectively discharged because their position in the electrochemical series is lower than K⁺ions. H⁺ ions act as the oxidising agent, gaining electrons to become hydrogen molecules. In other words, H⁺ ions undergo reduction.

(e) The overall equation is as follows.

Conclusion:
In an electrolytic cell, oxidation occurs at the anode (positive electrode) while reduction occurs at the cathode (negative electrode).

Changing of iron(II) ions to iron(III) ions and vice versa

December 1, 2020December 1, 2020 by Veerendra

Changing of iron(II) ions to iron(III) ions and vice versa

Iron exhibits two oxidation numbers
(a) +2 as iron(II) ion, Fe²⁺(b) +3 as iron(III) ion, Fe³⁺
An aqueous solution containing iron(II) ions, Fe²⁺ is pale green in colour, whereas that containing iron(III) ions, Fe³⁺is yellow/yellowish-brown/ brown in colour.
Changing iron(II) ions to iron(III) ions is an oxidation and therefore requires an oxidising agent.
On the other hand, changing iron(III) ions to iron(II) ions is a reduction and therefore requires a reducing agent.

Table: Detecting the presence of iron(II) ions and iron(III) ions

Reagent	With iron ions	Observation
Sodium hydroxide solution or ammonia solution	Fe²⁺	Green precipitate, insoluble in excess alkali
Sodium hydroxide solution or ammonia solution	Fe³⁺	Brown precipitate, insoluble in excess alkali
Potassium hexacyanoferrate(ll) solution	Fe²⁺	Light blue precipitation
Potassium hexacyanoferrate(ll) solution	Fe³⁺	Dark blue precipitation
Potassium hexacyanoferrate(lll) solution	Fe²⁺	Dark blue precipitation
Potassium hexacyanoferrate(lll) solution	Fe³⁺	Greenish-brown solution
Potassium/ammonium thiocyanate solution	Fe²⁺	Pale red colouration
Potassium/ammonium thiocyanate solution	Fe³⁺	Blood-red colouration

The following are other oxidising agents that can replace bromine water in changing iron(II) ions to iron(III) ions.
Changing of iron(II) ions to iron(III) ions and vice versa 3

Other reducing agents that can replace zinc powder in changing iron(III) ions to iron(II) ions are as follows.
Changing of iron(II) ions to iron(III) ions and vice versa 4

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Changing of iron(II) ions to iron(III) ions and vice versa experiment

Aim: To investigate oxidation and reduction in the change of iron(II) ions to iron(III) ions and vice versa.
Materials: 0.5 mol dm^-3 freshly prepared iron(II) sulphate solution, 0.5 mol dm^-3 iron(III) sulphate solution, bromine water, zinc powder, 2.0 mol dm^-3 sodium hydroxide solution, filter paper.
Apparatus: Dropper, spatula, test tubes, test tube holder, Bunsen burner, filter funnel, test tube rack.
Procedure:
A. Changing of iron(II) ions to iron(III) ions

2 cm³ of 0.5 mol dm^-3 iron(II) sulphate solution is poured into a test tube.
Using a dropper, bromine water is added to the solution drop by drop.
The test tube is warmed gently.
2.0 mol dm^-3 sodium hydroxide solution is added slowly to the mixture until in excess.

B. Changing of iron(III) ions to iron(II) ions

2 cm³ of 0.5 mol dm^-3 iron(III) sulphate solution is poured into a test tube.
Half a spatula of zinc powder is added to the solution.
The mixture is filtered.
2.0 mol dm^-3 sodium hydroxide solution is added slowly to the filtrate until in excess.

Observations:

Activity	Reagent	Observations
A	Bromine water	Bromine water decolourises. The solution changes colour from pale green to yellow.
A	Sodium hydroxide solution	Brown precipitate is formed. It is insoluble in excess alkali.
B	Zinc powder	Some of the zinc powder dissolves. The solution changes colour from brown to pale green.
B	Sodium hydroxide solution	Green precipitate is formed. It is insoluble in excess alkali.

Discussion:
A. Changing of iron(II) ions to iron(III) ions

Bromine water oxidises iron(II) ions, Fe²⁺ to iron(III) ions, Fe³⁺. The presence of Fe³⁺ ions is confirmed by the formation of brown precipitate with sodium hydroxide solution.
Fe²⁺ ions lose their electrons and are oxidised to Fe³⁺ ions.
Bromine molecules, which give the bromine water its brown colour, gain the electrons and are reduced to colourless bromide ions, Br^–. This explains why the bromine water is decolourised.
In this reaction, bromine water acts as the oxidising agent, where as Fe²⁺ ions act as the reducing agent.

B. Changing of iron(III) ions to iron(II) ions

Zinc powder reduces iron(III) ions, Fe³⁺ to iron(II) ions, Fe²⁺. The presence of Fe²⁺ ions is confirmed by the formation of green precipitate with sodium hydroxide solution.
Zinc atoms lose their electrons and are oxidised to zinc ions, Zn²⁺. This explains why zinc powder dissolves in iron(III) sulphate solution.
Fe³⁺ ions accept these electrons and are reduced to Fe²⁺ ions.
In this reaction, Fe³⁺ ions act as the oxidising agent, whereas zinc acts as the reducing agent.

Conclusion:

Bromine water acts as an oxidising agent, changing iron(II) ions to iron(III) ions.
Zinc acts as a reducing agent, changing iron(III) ions to iron(II) ions.

Electrolytic and Chemical Cells

December 1, 2020December 1, 2020 by Veerendra

Electrolytic and Chemical Cells

Redox reaction occurs in both electrolytic and chemical cells.
An electrolytic cell is a device that uses electricity from an external source to drive a redox reaction.
On the other hand, a chemical cell is a device that uses redox reaction to produce electricity.
The two cells differ in the following aspects.

	Electrolytic cell	Chemical cell
Basic structure	It requires a source of electric current. The electrodes may be of the same or different materials.	It does not require a source of electric current. The electrodes must be of two different materials.
Energy conversion	The supplied electrical energy causes chemical reactions to occur at the electrodes. Electrical energy → chemical energy	The chemical reactions that occur at the electrodes produce an electric current. Chemical energy → electrical energy
Tranfer of electrons	Electrons flow from the positive electrode to the negative electrode through the connecting wires.	Electrons flow from the more electropositive metal (negative terminal) to the less electropositive metal (positive terminal).

For both electrolytic cell and chemical cell, the terms ‘anode’ and ‘cathode’ are assigned based on the reaction that occurs at the electrodes.
- The electrode at which oxidation occurs is called the anode.
- The electrode at which reduction occurs is called the cathode.

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Types of Chemical Cells

Chemical cells can be divided into two main types, namely primary cells and secondary cells.
Primary cells are not rechargeable and can be used only once. They have to be disposed of once they are exhausted or fully discharged.
Examples of primary cells are dry cells, alkaline cells and mercury cells.
Secondary cells are rechargeable when they are exhausted and can be used again and again.
Secondary cells can be recharged by passing an electric current through them in the opposite direction to the current flow during discharge or use.
Examples of secondary cells include lead-acid accumulator, nickel-cadmium cell and lithium- ion cells.

Dry cell

Dry cell is a primary cell and is available in various sizes, from the big battery in a flashlight to the small battery in a remote control. However, its main structure remains the same:
(a) Anode(-): Zinc casing
(b) Cathode(+): Carbon rod
(c) Electrolyte: Moist paste of ammonium chloride
Electrolytic and Chemical Cells 3
The reactions that occur during the use of a dry cell are as follows.

At the anode, zinc releases electrons and is oxidised to zinc ions. Thus, zinc acts as the reducing agent.
The electrons flow through the external circuit to the cathode.
At the cathode, ammonium ions act as the oxidising agent, accepting the electrons, and thus are reduced to hydrogen gas. The oxidation number of hydrogen decreases from +1 in ammonium ions to 0 in hydrogen gas.
Thus, the overall reaction is as follows.

The hydrogen gas produced is eliminated by manganese(IV) oxide.

Alkaline cell

Alkaline cells are primary cells with a longer shelf life than dry cells.
Main structure of an alkaline cell:
(a) Anode(-): Zinc powder
(b) Cathode(+): Manganese(IV) oxide (carbon is added to it to increase its electrical conductivity)
(c) Electrolyte: Potassium hydroxide paste
Electrolytic and Chemical Cells 5
The reactions that occur during -the use of an alkaline cell are as follows.

At the anode, zinc powder acts as the reducing agent, losing electrons and is oxidised to zinc ions.
The electrons collected at the metal rod flow through external circuit to the cathode.
At the cathode, manganese(IV) ions, the oxidising agent, accept the electrons and are reduced to manganese(III) ions. The oxidation number of manganese decreases from +4 in manganese(IV) ions to +3 in manganese(III) ions.
Hence, the overall reaction is as follows.

Mercury cell

Very small button-shaped cells are needed for devices such as watches and cameras. One of the common button-shaped cells is mercury cell.
Main structure of a mercury cell:
(a) Anode(-): Zinc powder
(b) Cathode(+): Mercury(II) oxide (carbon is added to it to increase its electrical conductivity)
(c) Electrolyte: Potassium hydroxide paste
Electrolytic and Chemical Cells 7
The reactions that occur during the use of a mercury cell are as follows.

At the anode, zinc powder releases electrons and is oxidised to zinc ions. Thus, zinc acts as the reducing agent.
The electrons flow through external circuit to the cathode.
At the cathode, mercury(II) ions gain the electrons and are reduced to metallic mercury. Thus, mercury(II) ions are the oxidising agent.
The overall reaction is as follows.

The metallic mercury produced poses a danger to the environment. Hence, used mercury cells should be recycled. After collection, the cells are broken up and the mercury is recycled.

Lead-acid accumulator

Lead-acid accumulator is rechargeable and is well known for its use as car battery.
Each cell has the following main structure:
(a) Anode(-): Metallic lead.
(b) Cathode(+): Lead(IV) oxide
(c) Electrolyte: Sulphuric acid
Electrolytic and Chemical Cells 9
The reactions that occur during the discharge or use of a lead-acid accumulator are as follows.

At the anode, metallic lead acts as the reducing agent, releasing electrons to form lead(II) ions. This is an oxidation process.
The electrons released travel through the external circuit to run lights, starters or air- conditioner. The electrons then travel to the cathode to complete the circuit.
At the cathode, lead(IV) ions gain the electrons and are reduced to lead(II) ions. Thus, lead(IV) ions act as the oxidising agent.
Lead(II) ions formed at both anode and cathode combine with sulphate ions in the electrolyte to form insoluble lead(II) sulphate.
Hence, the overall reaction can be represented as follows.

As the redox reaction proceeds, both electrodes turn to lead(II) sulphate and the sulphuric acid turns to water. Thus, the accumulator slowly loses its power and eventually becomes ‘dead’.
When this happens, the accumulator can be recharged by passing an electric current in the opposite direction. This causes the reverse reaction to take place.

Improper disposal of old lead-acid accumulators could lead to environmental hazard such as lead-poisoning.
In the recycling of lead-acid accumulators, the accumulators are broken, the electrolyte is neutralised and the lead is recovered through controlled processes. The lead is then refined for resale.

Nickel-cadmium cell

Nickel-cadmium cell, or commonly abbreviated as NiCd or NiCad, is a popular rechargeable battery for toys and electronic devices such as remote controls. They are available in various sizes and voltages.
Today, almost all NiCds use the ‘jelly-roll’ design whereby several layers of anode and cathode materials are rolled into a cylindrical shape.
Each cell has the following main structure:
(a) Anode (-): Cadmium
(b) Cathode(+): Nickel(IV) oxide
(c) Electrolyte: Potassium hydroxide
The reactions that occur during the discharge or use of a nickel-cadmium cell are as follows.
(a) At the anode, cadmium releases electrons and thus becomes the reducing agent.
(b) The electrons travel through the external circuit to the cathode.
(c) At the cathode, nickel(IV) ions accept the electrons and change to nickel(II) ions. Thus, nickel(IV) ions serve as the oxidising agent.
(d) The overall reaction can be represented as follows.
The overall reaction is reversed when the cell is recharged.
If used properly, NiCds can be recharged over 500 times. However, they are expensive and suffer from so-called ‘memory effect’ if they are recharged before they have been fully discharged. The cells ‘remember’ the point where recharging began and during subsequent use, they suffer a sudden drop in voltage at that point.
NiCds contain cadmium, which is a toxic heavy metal. Therefore, they should be disposed of properly. The heavy metal can be recovered through recycling.

Other chemical cells

There are several new rechargeable chemical cells available in the market. These include the nickel-metal hydride, lithium-ion and lithium polymer cells.
Electrolytic and Chemical Cells 14

Nickel-metal hydride (NiMH)

NiMHs are similar to NiCds but they do not contain cadmium. Instead, they contain compounds of rare earth elements such as titanium, vanadium, zirconium, cobalt, manganese and aluminium. Thus, these cells are cheaper and considered more environmentally friendly.
NiMHs have higher capacity than’NiCds. Thus, they are usually used in high drain devices such as digital cameras and mobile phones.
They are less prone to memory effect but have a higher self-discharge rate than NiCds.

Lithium-ion (Li-Ion)

Currently, Li-Ion is the most popular rechargeable battery for mobile phones and notebook computers.
This is because Li-Ion is smaller and therefore lighter. Furthermore, it does not suffer memory effect like NiCds.
A Li-Ion has carbon as the anode and a metal oxide as the cathode. It has a special solid-state electrolyte, which is a lithium salt in an organic solvent-such as ether. The metallic lithium produced during use is very reactive and might cause explosion. Thus, a Li-Ion is inflammable and can easily explode when exposed to high temperature.
The shelf life of a Li-Ion is dependent upon aging from the time of manufacture, regardless of whether it is used or not.

Lithium-polymer (Li-Poly)

Li-Poly is a more advanced design of Li-Ion.
The difference is that the lithium salt electrolyte is not held in an organic solvent but is held in a solid polymer composite such as polyacrylonitrile. Hence, Li-Poly is not flammable.
Another advantage of Li-Poly is that it can be made very thin, small and light, a feature which is highly desired in portable electronic devices such as mobile phones, MP3 players and Bluetooth enabled devices.
Generally, almost all resources on earth are depleting. Hence, scientists are looking into possibilities of developing chemical cells such as fuel cells and solar cells as alternative sources of renewable energy.

Fuel cells

A fuel cell converts the chemical energy of a fuel such as hydrogen and natural gas to electricity.
A fuel cell consists of an anode (to which a fuel is supplied) and a cathode (to which air or oxygen is supplied) which are separated by an electrolyte.
A hydrogen fuel cell runs on hydrogen which is obtainable from the electrolysis of water. Hydrogen is constantly fed to the anode while oxygen is constantly fed to the cathode.

In this example, the only waste product is water, a non-polluting product.
Scientists are trying to make fuel cells economically competitive. At the moment, fuel cells are only used as an energy source in remote locations, such as in spacecraft, remote weather stations or in certain military applications.

Solar cells

Solar cells are made from thin slices of semiconductor materials such as crystalline silicon or gallium arsenide.
These cells are attractive as they can convert solar energy, a renewable source of energy, directly into electricity. Furthermore, they are pollution-free.
Due to high cost, solar cells are currently used to power orbiting space satellites, gates at unattended railroad crossings and irrigation pumps.

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Application of the reactivity series of metals in the extraction of metals

December 1, 2020December 1, 2020 by Veerendra

Application of the reactivity series of metals in the extraction of metals

Application of the reactivity series of metals towards oxygen in the extraction of metals:

Only a few metals such as platinum, gold and silver are found free in nature. Other metals have to be extracted from their ores.
Ores are naturally occurring rocks that contain high concentration of one or more mineral of metals. The common minerals found in ores are oxides, sulphides and carbonates of metals.

The following table shows the main contents of some common ores and the metals extracted from them.

Ore	Main mineral in ore	Metal extracted from ore
Carnallite	Hydrated potassium magnesium chloride, KCl.MgCl₂.6H₂O	Potassium or magnesium
Halite (rock salt)	Sodium chloride, NaCl	Sodium
Bauxite	Aluminium oxide, Al₂O₃	Aluminium
Zinc blende (sphalerite)	Zinc sulphide, ZnS	Zinc
Smithsonite	Zinc carbonate, ZnCO₃	Zinc
Hematite	Iron(III) oxide, Fe₂O₃	Iron
Magnetite	Triiron tetroxide. Fe₃O₄	Iron
Cassiterite	Tin(IV) oxide. SnO₂	Tin
Galena	Lead(II) sulphide, PbS	Lead
Malachite	Copper(II) carbonate hydroxide, CuCO₃.Cu(OH)₂	Copper
Chalcopyrite	Copper iron sulphide, CuFeS₂	Copper
Cinnabar	Mercury(II) sulphide, HgS	Mercury

When a metal is extracted from its ore, it involves reduction.
(a) A metal has a positive oxidation number in its ore.
(b) Hence, when it is extracted from its ore, its oxidation number decreases to zero.
The method of reduction depends on the reactivity of the metals. More often than not, the cost is also taken into consideration. For example, a metal can be extracted from its ore using more reactive metals as the reducing agents. However, this is usually not done on a large scale as it is expensive.
Figure summarises the methods of extracting metals from their ores.
In extracting metals, carbon in the form of coke is used. Carbon is widely used in the extraction of zinc, iron, tin and lead for a number of reasons:
(a) First of all, carbon is more reactive than zinc, iron, tin and lead. Therefore, carbon can easily reduce the oxide of these metals.
(b) Furthermore, carbon is cheap and easily available.
(c) The carbon dioxide gas produced is not poisonous and thus can be released directly into the air.
Two main processes in the extraction of metals:
(a) Concentrating the ores (this is done by removing the impurities in the ores)
(b) Reducing the ores into metals

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Extraction of iron

There are a number of iron ores. However, it is uneconomical to extract iron from most of the ores. Two important ores used in extracting iron are hematite, Fe₂O₃ and magnetite, Fe₃O₄.
First, these ores undergo several processes to remove the impurities.
Then, the concentrated ores are reduced by carbon in the form of coke in a very large and hot furnace called blast furnace. Its temperature can reach up to 2000°C.
A small charge is introduced from the top of the blast furnace at intervals of 10 to 15 minutes. The charge consists of concentrated iron ores, coke and limestone.
The following flow chart outlines the reduction of the iron ores in the blast furnace.
The molten iron is collected at the bottom of the furnace. It is drained off periodically into moulds and is allowed to cool. The product is called pig iron or cast iron.
At the same time, the intense heat in the blast furnace causes the limestone to decompose.
CaCO₃(s) → CaO(s) + CO₂(g)
(a) The calcium oxide then reacts with the impurities in the ores, which consist mostly of sand, SiO₂, to form calcium silicate, CaSiO₃ or slag.
CaO(s) + SiO₂(s) → CaSiO₃(l)
(b) As the molten slag is less dense than molten iron, it floats on the molten iron, protecting the molten iron from oxidation by the hot air.
(c) Like the molten iron, the slag is also drained off periodically. The slag can be used as a building material and for the manufacture of cement.

Extraction of tin

The main ore of tin is cassiterite which contains tin(IV) oxide, SnO₂. The following summarises the steps in the extraction of tin.
The ore is first crushed, grounded and washed.
Then, the ore is concentrated by mixing it with oil and water. In this flotation method, the tin minerals, which are less dense, are trapped in the floating foam. The impurities such as soil and sand, which are denser, sink to the bottom.
The concentrated ore is then roasted in the air. This converts the sulphide of tin to oxide. At the same time, impurities such as sulphur and oil are burnt off.
Similar to iron, the reduction of tin(IV) oxide takes place in the blast furnace by carbon monoxide and coke.
Calcium oxide from the limestone eliminates the remaining impurities to slag.
The molten tin is drained off into moulds to become tin blocks.

Contribution of the metal extraction industry

Malaysia has one of the largest reserves of tin ore in the world and was once the world’s largest producer of tin. Tin played a predominant role in Malaysian economy in the 19th and 20th centuries until the collapse of the tin market in the early 1980s.
Other than tin ore, significant amount of iron ore, copper ore, bauxite and gold are also mined in our country.
Besides providing jobs to our people, the local metal extraction industry has contributed greatly to our economy and has supported many local metal-related industries such as the food canning industry, alloy manufacturing and the jewellery industry.

Conserving metals

Metals are non-renewable and the worlds reserves of metals are depleting. Thus, we need to conserve metals. This can be done through the 3Rs (reduce, reuse and recycle).
We should reduce the use of metals in whatever way we can. For example, we can use pencil cases made of cloth instead of metal.
Tin and aluminium cans can be reused as pencil holders. Broken metal furniture can be welded, painted and reused again.
Two most common recycled metals are aluminium and iron.
Recycling of metals not only conserves metals, but it also conserves energy and the environment. For example, recycling aluminium uses only 5% of the energy required to produce aluminium from its ore and reduces air pollution by 95%.